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Dowell Moulds Pvt.Ltd.

Hot Runner Cap Mould

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HOT RUNNER CAP MOULD


Features:

  • Moulds up to 72 cavities for high-capacity production
  • Precise temperature control for uniform cap moulding
  • Fast cycle times, increasing overall production efficiency
  • No runner waste, max material usage and reducing costs
  • Flexible gate positioning for superior cap aesthetics
  • Wear-resistant steel for mould base and components
  • Consistent dimensional accuracy and surface finish
  • Ideal for complex cap designs and lightweight applications
  • Low maintenance with long operational life

 

Specifications:

  • Mould Material: High Grade Steel
  • Mould Cavity: Upto 128 Cavity.
  • Mould Life: Greater than 1,000,000 shots.

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Hot Runner Cap Mould

Dowell Moulds Ltd focuses on creating and providing Hot Runner Cap Moulds for various uses in the market, while working on customer needs. Being one of the top Hot Runner Cap Mould Manufacturer and supplier, we provide the latest hot runner cap mould in India with more accuracy, effectiveness and long sturdiness. As a prominent Hot Runner cap & closures mould manufacturing Company We have developed advanced custom hot runner cap moulds design in India with quality materials and by implementing up to date technologies We are well known as the reliable hot runner cap mould company. Whether for the standard or custom moulds, the company offers reliable solutions that boost your productivity and give the desired quality of the final products. 

As best hot runner cap & closed mould makers we offer more detailed closure solutions, explore our range of Hot Runner Closures Moulds for screw caps, flip-top caps, and other closures.

Hot Runner Cap Mould refers to a specific type of injection mould that’s designed solely for the fabrication of plastic caps and closures of any nature by hot runner cap mould manufacturers. This mould uses a hot runner system in that the plastic material is in a molten state when it is injected into the mould cavities, hence enabling the production of quality products and boating senses for the Hot Runner cap & Closures mould suppliers. 

 


Key Characteristics and Advantages of Hot Runner Cap Mould

Heated Runner System
Heated Runner System

Hot runner system is made of heaters that ensure the plastic material which is used in molding stays in a molten state. Some of these components are a manifold and a number of heated nozzles that inject the molten plastic int

Material Efficiency
Material Efficiency

Compared to cold runner moulds, hot runner moulds do not require cold runners hence using less material hence the production cost is low. The content that is forced into the mould is incorporated in the final product, in its

Improved Cycle Times
Improved Cycle Times

Some of the benefits of hot runner systems include; Since the plastic is held in a molten state, cycle time is reduced hence increasing the production rate.

Consistent Quality
Consistent Quality

Hot runner cap moulds mean that all the mould cavities are filled properly and the caps have a good quality, appropriate size and less flaws such as sink marks or weld lines.

Enhanced Surface Finish
Enhanced Surface Finish

It is often seen that the products made from hot runner moulds have better surface finish since the plastic material has no tendency to cool off at any point before reaching the mould cavities.

Complex Part Design
Complex Part Design

Hot runner systems make it possible to have more complicated part design since the material storing systems maintain the flow and curtails initial solidification.

Process Overview: 

  • Injection: Molten plastic is injected into the hot runner system and it distributes the heat of the molten plastic to the sprue. 

  • Distribution: This hot water heated manifold and nozzles that distribute the molten plastic to the cavities for caps molded. 

  • Filling: The plastic takes the shape of the cap and it spreads into the mould cavities. 

  • Cooling and Solidification: The parts can cool and solidify in the moulds that are provided for this purpose.  

  • Ejection: The mould opens, pushing the finished caps out of it and dumping the unfilled ones into the chasing bin. 

Applications: 

Hot Runner Cap Moulds are applied in beverage production lines; food packaging lines; medicine and cosmetic production lines; and sanitation articles production lines as well. Common applications of these moulds are for the creation of screw caps, flip-top caps and snap-on caps among many others. 

It has been established that through the application of a hot runner cap mould, high efficiency, superior quality, and reduced cost of producing the plastic caps is released thus making it the most desirable mould for the production of caps. 


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